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Ford F-150 Won't Start? - Common Causes & DIY Fixes

by Bobby MooreJanuary 18, 2023


Bad distributors and ignition coils are a common cause of a Ford F-150 that won’t start. Find out how to diagnose and replace these ignition parts yourself, and learn more causes with these tips from our expert mechanics.

Causes of a Ford F-150 That Won’t Start

Mechanic holding a distributor, which is a common cause of a Ford F150 that won't start

Bad Distributor

What Is a Distributor?

Distributor Cap
Distributor Cap

A distributor distributes energy from the ignition coil to the spark plugs via spark plug wires. It houses an ignition coil through the center of the distributor cap. A rotor inside of the distributor sends energy to each tab that connects to the spark plug wire. The spark plug wire then sends energy to the spark plug.

How to Diagnose a Distributor Yourself

General steps to diagnose a distributor

  1. Let the Engine Cool

    Before diagnosing the ignition parts, make sure the engine is cool. You’ll want these parts to be at a cool temperature before touching them with gloves.

  2. Check the Spark Plug Wires

    Spark plug wires are a wear item and are expected to fail. If they are old it might be time to replace them. Check the wires for signs of damage.

  3. Check the Spark Plugs

    Check the condition of the spark plugs. If they haven’t been replaced within their expected maintenance interval, it might be time to replace them.

    More on the different kinds of spark plugs

  4. Inspect the Distributor

    Carefully reach to the distributor and try to twist it side-to-side. If you can turn and spin the distributor, that’s a sign the engine timing may be off.

    Remove the cap from the distributor and check it for damage like cracking, moisture on the inside, or build-up on the contact points.

    Build-up and damage like moisture can weaken or misplace the energy sent from the distributor. Build-up can cause resistance. Moisture can occur from damage like cracks on the distributor cap or from the engine heating and cooling down over time.

    If internal parts are damaged, those will also need to be replaced.

    This example shows wiring and an ignition control module with some rust build-up. For example, if moisture collected in the distributor and caused rust or internal damage to the distributor, you’ll want to replace the entire unit.

  5. Clean the Distributor of Any Build-Up

    If you find build-up you can gently wipe it off and then lightly sand the contact points with light or low/high grade sandpaper or emery cloth. Sand the contact points carefully to prevent shaving them, which will prevent the connection from being weakened.

    Do not use flammable or combustible material to clean the cap. You can also replace the distributor cap with a brand new one if you’d rather not clean it.

  6. Check for Spark

    Using a spark tester is an easy way to test for spark. You’ll need to connect the spark tester to the spark plug and spark plug wire and start the engine. If the tester lights up, that’s a sign the spark plug is working.

    You can also test for spark by changing the spark plug with another if you have a spare. If you have spark at that cylinder with the new plug, that’s a sign it’s time to replace the spark plugs.

    How to Test Spark Plugs with a Spark Tester

How to Replace the Distributor Yourself

General Steps to Replace the Distributor

  1. You’ll need hand and eye protection and the correct tools, like a vacuum gauge and timing light, to replace the distributor yourself. You’ll also need to know the firing order.
  2. Disconnect the battery and put it on a charger
  3. Remove the spark plug from cylinder one
  4. Rotate the engine crank clockwise to find top-dead-center, which is when the cylinder one piston is at the very top
  5. Mark the spark plug wires to know which cylinders the wires connect to
  6. Remove the spark plug wires from each spark plug and the ignition coil
  7. Disconnect any wiring harnesses from the distributor
  8. Take note of the exact orientation of the distributor base compared to the engine and rotor to the top of the base. The rotor should be directly facing where the cylinder 1 wire should be.
  9. Remove the mounting hardware from the distributor
  10. Remove the distributor
  11. Watch the rotor spin since you’ll need to align the rotor on the brand new distributor before installing
  12. Compare the old distributor to the brand new one
  13. Clean and inspect the mounting point on the engine
  14. Prepare the new distributor for installation by removing the cap and setting the rotor to the original position
  15. Install the new gasket and slide the distributor onto the engine, aligning it with the oil pump shaft in the engine. While doing this, pay attention to the orientation of the base and the rotor, as all three need to be aligned
  16. Install the mounting hardware, leaving it just loose enough to spin the distributor base
  17. Install the distributor cap
  18. Properly replace each spark plug wire
  19. Reattach the battery
  20. Start the vehicle and let the engine reach normal operating temperature
  21. If the vehicle doesn’t start or run, check the spark plug wires and firing order. Try slowly spinning the base in a direction while trying to start the vehicle. The base may be misaligned, throwing the timing off.
  22. Once the engine is running, time the engine with a vacuum gauge or timing light

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More Causes of a Ford F-150 That Won’t Start

Shop Quality Distributors, Distributor Caps, Rotors, and More

Fix a Ford F150 that won't start and more yourself with quality auto parts and tips at 1aauto.com

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Ford F-150 Won't Start? - Common Causes & DIY Fixes - 1A Auto

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Ford F-150 Won't Start? - Common Causes & DIY Fixes - 1A Auto

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If you have a Ford F-150 that won't start, find out how to check the distributor and ignition coils and learn of other parts that can cause this with help from the expert mechanics at 1A Auto

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1A Auto Team

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1A Auto

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